Digital readout — Ditron D80 and DMA/DMS scales

The ZX45 mill and the EMCO Maximat Super 11 lathe both have a Ditron D80 digital readout (DRO) with Ditron magnetic scales.

Ditron D80 readout head

Ditron D80 readout head




Location

ZX45 mill and EMCO lathe, Metal room

Display

Ditron D80

Scales

Ditron DMA (normal, > 400 mm) and DMS (slim, ≤ 400 mm), 5 µm resolution

Help / faults

Slack #metallrummet

Installed scales

Lengths are scale lengths, not machine travel.

ZX45 mill

Axis

Scale

Status

X — table, longitudinal

600 mm DMA

Fitted 2023

Y — table, transverse

250 mm DMS

Fitted 2023

Quill

150 mm DMS

Fitted 2023

Column / head height

600 mm DMA

Not fitted — scale is at Makerspace

Scales ordered April 2022, display installed 2025.

EMCO Maximat Super 11 lathe

Axis

Scale

Status

Bed — carriage

700 mm DMA

Fitted 2022

Cross slide

150 mm DMS

Fitted 2022

Top slide

150 mm DMS

Never fitted

Scales ordered April 2022, display installed 2022. The top slide is often replaced by a riser block for rigidity, so top-slide movement is not measured.

Using the readout

  • Check mm / inch before reading or entering values.

  • ABS / INC have separate zero points. Zeroing INC doesn't change the ABS datum.

  • Zeroing or presetting an axis changes the display only — the machine doesn't move.

  • Lathe: check X-R / X-D. Radius mode shows slide movement; diameter mode shows twice that.

  • If an axis moved while the display was off, re-establish the datum.

Project: column scale on the ZX45

The 600 mm DMA column scale is available for any member who wants to make brackets and fit it. The D80 can sum two scales into one Z axis, so column and quill movement can be combined.

When fitting:

  • Check clearance over the full travel, scale alignment and cable routing.

  • Account for end blocks and readhead — the overall housing is longer than the measuring length L₀ (see drawings below).

  • Set resolution and count direction for both inputs, then verify the combined Z against a known movement.

Scales and mounting drawings

Ditron DMA normal magnetic scale

Ditron DMA normal magnetic scale


DMA — normal magnetic scale.

Ditron DMS slim magnetic scale

Ditron DMS slim magnetic scale


DMS — slim magnetic scale.

DMA mounting dimensions

DMS mounting dimensions

DMA mounting dimensions

DMA mounting dimensions


DMS mounting dimensions

DMS mounting dimensions


Click a drawing to enlarge.

Documents and links