Router table — 2.2 kW spindle and Wnew lift

Router table course and Wood room course required. Black main power OFF before touching the cutter. Feed against the rotation.

Router table with a 2.2 kW spindle under the table on a Wnew lift, for edges, grooves, rebates and profiles.

Router table with the Enjoywood fence stored below

Router table with the Enjoywood fence stored below




Location

Wood room

Access

Router table course + Wood room course

Spindle

2.2 kW, air-cooled, max 24,000 rpm

Collets

ER20

Collet torque

40 Nm (set 5 Oct 2026)

Help / faults

Slack #trärummet-woodroom

Known issue: intermittent restart problems and slow stopping at high speed (reported July 2026). Keep clear until the cutter has fully stopped. Never hand-start the spindle.

Materials

  • Yes: wood and plastics.

  • No: reclaimed/pallet wood, pressure-treated wood, metal, stone.

  • Plastics: the shared Felder extractor is for wood only — ask about collection before routing plastic.

  • Sound, clean stock; glue fully cured; one piece at a time.

Controls

Control

Function

Black switch

Main power — OFF for all cutter changes and setup

Green

START

Red

STOP (not enough for tool changes)

Blue light

Indicator

Knob

Speed

Don't change VFD settings, reverse rotation or touch the wiring.

Where things are

Item

Location

Enjoywood 700 mm fence (with flip stops)

Below the router table

Enjoywood coping sled

On the wall beside the torque wrenches

Router bits

Drawer unit below the belt sander

ER20 collets and nuts

Labelled holder in the router table drawer

Lift crank and insert rings

Right-hand router table drawer

21 mm spindle wrench and torque wrench

Wall holder beside the coping sled

Enjoywood fence fitted to the table

Enjoywood fence fitted to the table

Coping sled in the front rail

Coping sled in the front rail


Coping sled stored next to the torque wrenches

Coping sled stored next to the torque wrenches

Router bit drawer

Router bit drawer


Collets and nuts

Shank

Nut

6 mm

Dust-sealed nut 6

8 mm

Dust-sealed nut 8

12 mm

Dust-sealed nut 12

1/8", 1/4", 1/2"

Universal nut (slot UNIV)

The 6/8/12 nuts only fit their exact metric size. Imperial ≠ metric: 1/4" = 6.35 mm, 1/2" = 12.7 mm.

ER20 collet and nut holder

ER20 collet and nut holder


Changing the cutter

  1. Red STOP, wait for standstill, black main power OFF.

  2. Raise the spindle with the crank.

  3. Hold the spindle flats with the 21 mm wrench, loosen the nut with the other wrench. Never counterhold on the cutter or motor.

  4. Clean and inspect spindle taper, threads, nut, collet and cutter shank. Check the cutter's max rpm.

  5. Pick the collet and nut from the table above. Snap the collet into the nut first, then thread the nut onto the spindle by hand a few turns.

  6. Insert the cutter, at least 2/3 of the collet length (or the cutter's marking). Don't grip on the flutes or bottom out the shank.

  7. Hold the spindle and tighten with the torque wrench to the first click (40 Nm). Remove both wrenches and the crank.

Never tighten a collet without a cutter in it.

ER collet assembly: snap the collet into the nut

ER collet assembly: snap the collet into the nut


Safety

  • Eye and hearing protection. No gloves. Secure hair, clothing and jewellery.

  • Feed against the rotation. The cutter turns counter-clockwise seen from above: for an edge pass along the fence, feed right to left. Never climb-cut.

  • Never trap work between the fence and cutter.

  • No freehand routing. Use the fence, guard, push blocks, featherboards or a jig.

  • Never push work backwards through a running cut.

  • Never stop the cutter by hand or with wood.

How to use

  1. Power OFF: set height, lock the lift and fence. Fit the smallest insert ring that clears the cutter. Turn the cutter by hand to check clearance.

  2. Fit the fence faces close to the cutter, guard, push blocks and featherboards. Clamp small work in a jig. Shallow passes.

  3. Set speed for the cutter size and material — large cutters need lower speed.

  4. Connect extraction, open the gate, check suction.

  5. Black power ON, green START, wait for full speed.

  6. Feed right to left against the fence, steadily, hands clear.

  7. Finish the pass, clear the work, turn the speed down, red STOP. Wait for full stop. In an emergency, hit STOP immediately.

Coping sled: slides in the front rail. Clamp the work, check full travel clearance with power off, keep hands on the handles.

Fence flip stops: for repeat positioning — get the setup demonstrated. Never trap work between a stop and the cutter.

Template, bearing-guided, stopped-groove and end-grain work need their own jigs and instruction.

Troubleshooting

Problem

Action

Slow or unreliable stop

Keep clear until stopped; report.

Motor hums, won't spin or gets hot

STOP, black OFF, mark out of service. Don't hand-start or keep retrying.

Cutter slips, nut binds, damaged thread

Power OFF, take out of use. Don't force the nut.

Chatter, vibration, cutting height changes

Stop; check cutter, lift mounting and height lock.

Burning, poor finish

Check sharpness, speed, feed and depth.

VFD fault or repeated trip

Note the code and report. Don't reset parameters.

Weak suction

Stop; power off before clearing blockages.

After use

  • Black power OFF, remove the bit, lower the spindle.

  • Vacuum the table, floor, inside surfaces and lift threads.

  • Return the fence, sled, bits, wrenches, collets, nuts and crank to their places.

Maintenance

  • Lift: remove sawdust and wipe clean; rust-preventive oil on shaft sleeves for long storage. No petrol, thinners or abrasives (Wnew manual PDF p. 24). Height lock adjustment: PDF p. 21.

  • Keep the spindle's cooling airflow clear.

  • Runout, threads, lift, cooling and stopping checks: maintainers. VFD/electrical: qualified people only — the drive holds charge after switch-off.

  • Maintenance and repairs log

Specifications



Spindle

G-PENNY GST2.2C-80-24K, 2.2 kW, Ø80 mm, air-cooled, 380 V / 5.5 A / 400 Hz, ER20, max 24,000 rpm

VFD

Huanyang HY02D243B, 380 V 3-phase

Speed range

8,000–24,000 rpm

Lift

Wnew Heavy Duty Router Lift, 107→80 mm adapter ring

Lift stroke

100 mm

Insert plate

300 × 235 × 10 mm

Documents and links